Robotics Based Nested Pre-Filled Syringe Filling Machine With Automatic Debagging
KTS Pharmatech’s Robotics-Based Pre-Filled Syringe Filling Machine with Automatic De-Bagging is an advanced system designed for high-efficiency and precision in the pharmaceutical packaging process. This cutting-edge machine combines robotic automation with automatic de-bagging to streamline the filling of pre-filled syringes. It ensures accurate dosing, high-speed operation, and minimal manual handling. With its integration of robotic technology, the system offers enhanced reliability, reduced contamination risk, and seamless operation, making it ideal for sophisticated pharmaceutical and biotech applications.
Salient Features
- Machine is designed and manufactured in accordance with cGMP compliance.
- Structure is made of SS 304.
- Machine suitable for different syringe size with help of change part and depends on characteristic of liquid.
- Pre filled syringe in Nest form can be filled with this machine.
- Conveyor for Tub transfer.
- Automatic De bagging of empty nested pre filled syringe Tub.
- Automatic Tyvek removal and Lid removal by means of Robotic arm.
- Automatic empty Nest transfer system for filling operation by means of Robotic arm.
- Gantry system for movement of Nest for filling and stoppering.
- Servo controlled Dive in nozzle system for filling operation.
- Filling with Metal Syringe or Peristaltic pump.
- Vacuum or PIPO rubber stoppering system.
- Rotary and Linear vibratory system for rubber transfer.
- Filling volume to be controlled by PLC controlled HMI.
- Most reliable components of pneumatics and electrical/electronic such as AC motor, AC Drive, PLC & HMI, Sensor, MCB & relay “CE” make.
Special Features
- Low Air machine stop sensor.
- Door interlocking system.
- Suitable PLC with programming & 7”/10” colour touch screen HMI.
- FDA/USFDA approved grade silicon tube for filling, CIP/SIP.
- Minimum changeover time and parts.
- Machine can provide with LAF as per required class (Optional).
- Diving of Nozzle can be controlled by means of HMI only.
- Product counter with password protection that will provide daily track report.
- Any alarm will be display on HMI screen.
- User friendly and very less maintenance.
- Nitrogen Flushing System (Optional).
Technical Specifications
| Model | FILLKTS-RNPFS-AD |
|---|---|
| Model Type | Servo |
| Product Type | Nested Pre filled syringe |
| Output (Product/hour) max. | 4800 (Depends on fill volume and product Size) |
| Power consumption (hp) | 5 |
| Power supply | Three Phase, 440 Volts, 50 Hz |
*Rights of technical improvements & modification reserved.
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